Turbo mill

WFJ-80 Micro mill/ultra-particle colloid grinder/micro sifter

W F J-80

Air volume

Machine setup

crush

fine powder

Specs:

1、inlet size:<10mm

Product temperature:<50℃

Fineness:100-320mesh/adjustable

Capacity:500-800kg/hour

 

2、parameters of supermicro mill/particle colloid grinder

main power:55KW-2 level

grading power: 5.5KW-4 level

fan power:30KW-2 level

feeding power:1.1KW-4 level

main motor:3200rpm

grading:1440rpm

feeding:12-40/adjustable

discharging power:1.1KW

 

Structures of attitor/attritor :

The main machine is composed of a frame, a stepless speed reducer, an automatic feeder and a crushing chamber. The crushing chamber is equipped with a classification device, a bushing, a crushing knife and other main working parts. The grading shaft hole is sleeved in the crushing main shaft, and the bearing is sealed as Labyrinth.

 

Working principle of ultrafine grinder/superfine pulverizer

The material is pushed into the crushing chamber by the automatic feeder. Due to the negative pressure, the material entering the crushing chamber is impacted and sheared at a high speed by the crushing knife. At the same time, it is crushed by the high-frequency vibration generated by the eddy current. The negative pressure enters the classifying wheel, because the rotating powder A of the classifying wheel is simultaneously subjected to the centrifugal force F of the aerodynamic force E.

 

Component list of Ultrafine pulverizer/super fine crusher:

NoNameModelQtymaterialremarks
1Main machineWFJ-801setSUS304Air cooling
2Pulse cycloneMC-1081setSUS304Pulse type
3cyclone bagΦ120×1500108pcsknitting+galvanizing
4Pulse magnetic valve1 inch1setcomponent
5Pulse air bagφ1331setsus304
6FunnelWFJ-801pcsSUS304
7Vacuum butter fly vavleDg2001pcsSUS304
8Control boxWFJ-801pcssus304
9Barrelincluded1pcsSUS304
10Air valveincluded1pcssus304sector
11Whirlwind cycloneΦ8001pcsSUS3042mm
12Air pipeIncluded1setSUS3041.5mm
13Feeding stepless speed regulation1.1kw1pcsQ235+sus304Horizontal motor
14Grading motor5.5KW1pcsQ235+sus304Vertical frequency change
15Fan motor9-19-30KW1pcsQ235+ sus304Right 90C
16Whirlwind close fan5L1pcs304+ sus3041.1KW
17Main power55KW,Y1pcsQ235vertical
18Control partsIncluded1setComponent
19Pulse controInclude1setComponent10 doors
20Vibrating air hammer404pcsComponent
21Connect pipeIncludeWhole setsus304
22Whole frameInclude1setsus304
23SilencerInclude1setsus304

Total power:92.7KW;

 

Video link: https://www.youtube.com/watch?v=vCUR9MmURME

Yellow Mealworm Separator

Product Application of mealworm separator:

There are four growing period for tenebrio molitor:insects, spawn, larvae and pupae,the larvae is mainly used as feed.However during the breeding,you may see many ingredients in box:Larvae (different size), pupa (different size), weak worm, dead worm, shedding of skin, leftover feed and dung etc,if not clean the sundries timely,the foul smell from them will disturb larvaes’growing,at the same time larvaes will also hurt even eat the weak worm and pupae,cause unnecessary losses.For traditional hand picking,it’s hard to clean the dead worm and pupae,need spend a lot of manpower on all procedure,which is low efficiency and big spending.In this condition,to cater farmers need,our technicians invent professional tenebrio molitor multifunctional separator which is all-in-one machine,can process to sieve dung and dead worm,blow dead skin,separate big/small worm at the same time,helping solve your problems fast and in high efficient.

Advantages of mealworm sorting machine:

  1. Fully automatic,just need one person to operate wholeprocedures;
  2. All-in-one machine,gathering functions of Sieve dung,blow dead skin,Separate big and small worm,pick out pupae and deadworm;
  3. The stronger the vitality, the cleaner the screening,separation rate nearly100%;
  4. Collect frass and inset skin in hermetic bag with lessdust;
  5. Medium-speed & Small amplitude sieve,make less influence on insect than hand
  6. The machine equip with wheels,easy to
  7. If replace appropriate mesh sieve, can also be used to filtrate sesame, rapeseed, wheat

 

Specifications of yellow mealworm separator:

Sieve dung/deak skin 310kg/h;

Separate big/small worm:150kg/h;

Select pupae/dead worm: 150kg/h.

Power:2.4kw

Voltage:220v/50hz single phases

Machine size:1620x680x1120mm

Machine weight:230kg

 

Video link: https://www.youtube.com/shorts/YXAwdHJxfVI

Spraying dryer

LPG150 centrifugal spaying dryer/liquid dryer/atomization dryer:

 

I: Technical parameters of spray dryer ( also have lyophilizer ):

1、Max water evaporation: G=150 ㎏/h。

2、Centrifugal spaying head:speed(15000~18000)rpm,tray diameter: D=150 ㎜,conveying power: N=5.5kw,oil pump power:

N=250W。

3、Steam heater,30 ㎡/片,4pcs

4、Electric heating compensation,power N=63KW。

5、Draught fan:9-19-5A-11KW, speed 2900rpm。

6、Feeding system:direct current motor,power 0.6KW,flow L

≤300L/h。

7、Dimensions,=5.5×4×7m

 

 

II: Procedures of processing:

 

 

Air filter heater

 

liquid feeder dry tower deduster draught fan

 

 

III: Procedure introduction:

 

1、Air filter:non-woven fabrics,filter area S=9 ㎡。

2、Heater:steam heat exchange area S=120 ㎡,roll steel, electric heating materials A3。

3、Liquid tank,stainless steel,volume L=50L。

4、Feeding pump 1 set, stainless steel,power 0.6KW。

5、Drying tower,diameter D=2700 ㎜,stainless steel, insulating layer

80 ㎜,body material δ 1.2A3。

6 、 Deduster , δ 2.5 stainless steel , feeder food place stainless steel,power 0.75KW/set

7、Draught fan,model 9-19-5A-11KW,flow Q=3400m3/h, wind pressure H=500 ㎜H2O。

8、Control panel,voltage and current indicating,automatic indicating temperature, controlling,easy and safe operation

Hazelnut Breaker and Shell Separator

  • Features of hazelnut peeling shell machine:
  1. It is available for different size and hardness nuts cracking and shelling
  2. It can cracking many nuts, apricot kernels, hazel nuts, palm nuts, almonds, peach kernels, etc
  3. It cracking almonds hard shell at one time, completely and no broken kernels
  4. Professional and advanced skill, efficient, saving time and labor, good result

II、Technical parameters:

Model: TK-01

Capacity: 200-300kg/hour

Power: 380v/1.5kw

Cracking rate: >95%

Broken rate: <1%

Dimensions: 2350*770*1600mm

Weight: 260kg

Hazelnut cracking machine, almond cracking machine, peach kernel cracking machine, amande shelling machine, argan seeds cracker, brazil nuts cracking

Hazelnut Breaker and Shell Separator, Hazelnut Sheller & Separator, hazelnut Breaker & Shell Separator, hazelnut crusher, hazelnut processing machine, sandalwood seeds cracking machine, In-shell hazelnut cleaning & processing


<2> Shells and kernels separating machine/separate screen for kernel and shell:

I、Introduction and Features:

  1. It separating shells and kernels completely at one time, final kernels pure and clean
  2. Fast processing, no broken kernels in the separating process, easy operation
  3. Saving time and labor, also can separatingmany other kinds of nuts shells and kernels

 

II、Technical parameters of Almond nuts and shells separating machine:

Model: FL-01

Capacity: 200-300kg/hour

Power: 2.2kw

Separating rate: >98%

Dimensions: 1970*920*1350mm

Weight: 230kg

 

Almond kernel separator, peach kernel separator, apricot kernel separator, hazelnut separator, shell separating machine

separation of shell and kernel, Almond & hazelnut line, Hazelnut & Almond production machines complete process, Machine for calibrating and breaking, nuts calibrating and breaking machine

Hazelnut separator cracker, kernel sizer

 

Video clip: https://www.youtube.com/watch?v=35T2WzuRUZg

 

Walnut peeling machine

At present, walnut kernels have become one of consumers’ favorite dried fruits. Regular consumption of walnuts can supplement brain nutrition, which in turn plays a role in protecting brain cells and enhancing memory. However, every year when the walnut harvest season comes, walnut growers are not only worried about the harvest, but also have a headache for walnut peeling. so it is necessary to use green walnut peeling machine, green walnuts husking machine, walnut green husk peeling machine, walnut green skin peeling machine, walnut green skin peeler

manual walnut peeling

In the past, when agricultural technology was underdeveloped, a large number of growers often used manual methods to remove the green peel of walnuts. Specifically speaking, they used knives or rolling stones to peel, then scrubbed them with plenty of water. The methods used in the past are low in efficiency,labor intensive and harmful to manpower. The conventional peeling methods are only suitable for small-scale growers.

At present, with the continuous development of agricultural science and innovative design of various nut processing machines, the removal of walnut green peel is becoming more and more mechanized, and the efficiency is constantly improving. There are four common types of large-scale peeling methods:

green walnut peeling machine

1. Mechanical Peeling Method

The mechanical peeling method is mainly carried out with walnut peeling machine/black walnut husk peeler
At present, according to the peeling force, the commonly-used peeling machines on the market are divided into scraping type, cutting type, extrusion type and impact type.
■ Scraping type peeling machine has strong adaptability but low efficiency, and the contradiction between the walnut net crushing rate and the total crushing rate is more prominent;
■ Cutting type walnut peeling machine has relatively low procurement costs and adaptability, but is greatly affected by the maturity period. The walnut fruit will break during the cutting process;
■ The extrusion mechanism mainly uses the internal structure device to break the outer peel of walnuts. However, in actual applications, the size of the walnut is different, which leads to more crushing situations and weak adaptability;
Kingston Food Machinery recommends you to select the walnut peeling machine according to its ripeness, size and specifications.

 

Extension Reading:

How to Dehusk Walnut?

 

2. Frozen Peeling Method

This method uses low temperature to freeze the green walnut skin and melt it. When the green skin is completely frozen, the temperature will rise to 0℃ or higher. At this time, the green peel will be removed manually or mechanically.

commercial used walnut peeling method

3. Composting Peeling Method

This method has simple operation and low equipment requirements, and has been widely used. Specifically, after the walnut is harvested, it is stacked in a large pile of 50 cm, and at the same time, a layer of mulch (straw, hay, etc.) of 10 cm. Put it on it for 4 to 6 days. When the green skin is peeled off or cracked to about 50%, hit it with a stick or other methods to make it fall off. However, pay attention to the composting time to prevent the bacteria and molds produced by the long-term walnut composting from invading the walnuts and polluting the walnut kernels, resulting in a decline in the performance of walnut products and reducing the economic benefits of growers.

 

4. Chemical Peeling Method

This peeling method is faster, more convenient, and can significantly reduce labor intensity. Specifically, ethylene is sprayed on the surface of the harvested walnuts, or soaked in a 3% 5% ethylene solution for 5 minutes, and then taken out for 3 days in a stacked degumming manner. During the accumulation process, temperature and humidity need to be controlled. The temperature is generally around 30℃, and the humidity is between 80% and 90%.
Compared with the composting method, this method not only saves a lot of manpower, but also has a higher shelling efficiency, which can reach more than 95%. It should be noted that the chemical substances on the walnut surface should be removed using this method. It is necessary to repeatedly wash the walnuts with a large amount of water to avoid failing to meet the relevant food safety requirements of the market.

The above-mentioned walnut peeling method is currently used by large-scale growers and belongs to the category of commercial use.

walnut peeling method

 

Video link: https://www.youtube.com/shorts/h47c70G5FTo

Vietnam macadamia cutting machine

kenya macadamia nuts

kenya macadamia nuts

With tough thick shell but rich oil, macadamia nuts are rich in nutrients, unsaturated fatty acids, calcium, phosphorus, iron, vitamin B1, B2 and 8 essential amino acids, which can be taken for one of the best nutrient table nuts all around the world. The extensive uses of macadamia nuts may be the main reason for their high demand in international and local markets. As far as know, macadamia nuts can be eaten raw, or added to various food items like candies and cakes, or also applied to make as edible oils. As the Covid19 restrictions have eased up in many countries and the distribution channels are finally resuming, experts predict that the macadamia business can recover as global markets reopen. By the way, in August 2021, Kenya may have the chance to host the 9th International Macadamia Symposium, which can express the global marketing demand for macadamia nuts.

macadamia nuts rich in oil

Current Situation of Macadamia nut Production in Kenya

According to the Nut Processors Association of Kenya, Kenyan Macadamia farmers are currently producing just appromixely 42,000 tonnes of in-shell nuts, constituting only 20% of the global supply. In Kenya, macadamia nut trees, an important high value export market cash crop, are mostly planted in Central, Eastern, Rift Valley and Coast Provinces. The national average yield is 28%, 16% exportable nut and 12% for local markets. Kenya has an unexploited cottage industry, and there is potential for development for alternative uses of macadamia and macadamia by-products in the food and beauty, building, and feed industries.
It is reported that there are about 2 million macadamia nut trees of varying ages from 1 year to 20 years in Kenya, planted by over 200,000 small scale farmers with an average of 6 -12 trees per grower. And the annual production of macadamia nuts is approximately 10,000 metric tons of nuts-in-shell. Many Kenyan farmers are integrating macadamia trees into their coffee and tea plantations so as to withstand the effect of poor coffee and tea production caused by uncertainties of weather. For now, Japan and the United States are the 2 largest markets, together accounting for almost 84 percent of Kenya’s total exports Macadamia.
Due to the high demand for high-quality macadamia nuts in the Chinese market, the expansion of macadamia cultivation has also been driven by this demand. East African country Kenya is one of them. In Kenya, growers used to plant some macadamia fruit trees, but they were only used to shelter coffee bushes. In the past, Kenya has always been famous for its precious Arabica coffee. However, with the increasing reputation of macadamia nuts internationally, Kenya has now become the third largest macadamia producing area in the world, also the second largest exporter of macadamias.

macadamia nut processing in Kenya

Advantages of Macadamia nut Farming in Kenya

Kenya’s climatic condition is ideal for optimum macadamia nut production and with the rising global demand is a calculated move to help local farmers prosper. The Macadamia nut is adaptive to the diverse agro-climatic conditions, which is the basic condition to expand macadamia nut production in Kenya.
Almost 80% macadamia nuts are consumed as snacks on the EU market, while the remaining 20% macadamia nuts are used as ingredients, for instance, in making cookies or ice cream. For the moment, Kenya has been the third-largest grower of macadamia nuts, next only to South Africa and Australia. And from the average prices for macadamia nuts imported to Europe, the price of macadamia nuts imported from Kenya has achieved lower than from top producers Australia and South Africa. That is to say, Kenya macadamia nuts are now very marketable and in high demand.

Extension Reading:
Macadamia Nuts Market in South Africa
Australian Macadamia Nut Market Analysismacadamia farming in Kenya

 

Benefits of Macadamia Nut Production

Growing more macadamia trees in Kenya is proving to be extremely profitable for low-income farmers because of the high demand and high returns of macadamia nut production. In Kenya, macadamia nut production is able to increase Kenyan farmer’s income, receive more earnings in foreign exchange, promote employment opportunities, alleviate poverty and raise their living standards through increased production, processing and marketing of macadamia nuts.

You may be interested in commercial macadamia processing machinery:
commercial macadamia nut cracker/macadamia cracking machine/macadamia seed thresher
macadamia opening, macadamia tapping machine/macadamia nut cutting machine/macadamia nut slotting machine/macadamia shell sawing machine

Macademia nut cutter, Macademia shell cutting, Macademia nut slotting machine

macadamia nut peeling machine/macadamia husking machine/macadamia green skin peeler/macadamia nut green husk removing

Turn key macadamia nut processing line/complete macadamia nuts production line

Future of Macadamia nuts Farming in Kenya

The most effective grafting method of macadamia nut should be researched on so as to increase the production of grafted or high quality seedlings. Besides, farmers also need to continue efforts in cultivation practices and methods of propagation. Moreover, the Kenyan government has been putting in place an appropriate policy, institutional and legal framework to sustain this growth and provide the right environment for nut production and marketing by farmers. For instance, a project with one million “fast-maturing” and “high-yielding” seedlings supplied to farmers in Kirinyaga County has been founded so as to promote macadamia nut farming in Kenya. The Agriculture and Food Authority projects that macadamia nut production in Kenya will reach 61,000 tons in the next five years with proper support.

1.  Macadamia Nut Peeling Machine

2.   Macadamia Nut Opening Machine/cutting the shell half way

3.  Macadamia Nut Processing Line

4. Macadamia Drying Line

 

Video page: https://www.youtube.com/watch?v=dNwVgwJ9E58

Chicken injector

How to Marinade Meat

How to Marinade Meat

A marinade is the simplest way to help daily food spark a bit lighter and taste a little bolder. If you’ve mastered the basics of marinating, you should skip the store-bought things and produce your own from products you already have on hand.

How to marinate or pickle meat: in commercial meat processing plant, an meat brine injector machine is applied to marinate meat fully. The easiest way for beef chicken marinade. also named meat injection machine, meat injector, saline injection, brine injector, saline injector, meat brine injection, the purpose is marinading and pickling flavors, make meat more delicious and tasty

Marinating is the act of soaking meats in a seasoned solvent known as a marinade prior to preparation. To improve tastes and alter surface texture, marinades often use an acid or an enzyme. The acid or enzyme in a marinade allows the surface tissue of the meat to degrade, so it must be applied carefully only over short time periods. The meat can turn mushy, tough, and dry if not cooked properly. A good marinade has a great combination of vinegar, gasoline, and seasonings.

◆Taste/Flavor
◆Texture/salt soaking
◆Moisture/Tenderness

chicken marinading

Just like vacuum meat tumbling, Marinating may be done in a variety of ways, including marinating in your own style, utilizing a plastic marinade injector for industrial usage, and using a commercial brine injector. If you are preparing your meals at home, it is simple to season the meat with salt, pepper, soy sauce, and vinegar. It all depends on how you like the food to taste.

In terms of marinating with an injector, meat may become very dry when cooked, especially on the grill or BBQ, so using a meat marinade injector to infuse flavor and liquid from the inside would result in tastier, more moist meat. Much when we use syringes to administer painkillers or anti-inflammatories through our own bodies, the same idea holds as we use a meat injector and may be used for a variety of meats.

To begin, make your marinade. Place the needle in the liquid marinade after applying it to the meat injector. Draw the handle up when the needle’s tip is completely immersed in the marinade; this will draw the liquid through the marinade injector. Then take a bite of your meat. If you’re working with a large piece of red meat, including beef or pork, stick the needle through the flesh until you feel the bone. Then, gently press down on the handle to allow the marinade to escape the beef.

The last one included the use of a meat brine injector machine. Brine injectors or saline injection machines may inject saline or pickled doses into meat to soften and tenderize it, increasing the flavor and output volume of meat products. The poultry injector is made of high-quality stainless steel and has a simple shape and compact structure. It is simple to use, quick to vacuum, flat, as well as safe. The entry needle, which is equipped with an automated protective mechanism, can lift as it meets rough surfaces, resulting in no harm to the hypodermic needle.

meat brine injector machine

Foods that can be marinated by saline injection machine

Beef and pork: For harder cuts like flank, skirt, sirloin, oval, and hanger, a steak marinade is best. It also works well with pork tenderloin and pork loin, particularly if the loin is cubed into smaller parts. Marinade these cuts for up to 24 hours. Tenderizing marinades work well on flat cuts of beef. Better-quality steaks, such as porterhouse or ribeye, should be avoided since marinating will spoil them.

Seafood: Marinate fish and shellfish for 30 minutes to an hour; any longer and the meat will begin to “cook” in the acid, yielding mushy outcomes.

Chicken: A chicken marinade may be used on the whole chicken or on individual parts. If you’re going to roast a whole chicken, try flattening the carcass with a procedure called spatchcocking. Additionally, chopping a chicken into smaller parts or extracting the skin will aid in the absorption of the marinade. While two hours is plenty of time for the meat to absorb the flavor, poultry will marinate for up to two days in the refrigerator. Quite acidic marinades will toughen the meat over time, so review the recipe and obey the instructions carefully.

How to Infuse Meat with Tasty Marinade

Vegetables: Avoid marinating soft vegetables for more than 10 minutes; they can release water and become soggy before being grilled. Firm vegetables, such as potatoes, carrots, as well as squash, can marinate for 30 minutes. see more vegetable processing machine here.

Tofu: unlike meat, absorbs taste and it can be marinated for up to 24 hours. Interested in tofu making machine? Click to read more deatiled product information NOW.

Walnut green skin peeler

walnut dehusking

walnut dehusking

When the autumn season arrives, several nut trees tend to lose their crops, dropping nuts under trees, in the lawn, yard, and bushes, and sometimes beneath the tree.
Postharvest operations are practices that increase the value and condition of agricultural materials after they have been harvested. Primary postharvest operations such as shelling, threshing, dehulling, and decortication are critical in the production of pods, seeds, and nuts.
In recent years, modern machines for improving the condition of pods, seeds, and nuts have been built. For walnut processing, it mainly includes green walnut skin removing and walnut dehusking. In the article, Kingston Food Machinery will details the commercial processing of green walnut skin and walnut cracking. We sincerely hope the post will help you learn more useful information on industrial walnut production.

green walnut peeling machine

Walnut Green Skin Peeling/black walnut husk peeler

The green shell (husk) of walnuts is normally extracted by hand or by industrial equipment — Green walnut peeler machine.
It is a new generation of walnut processing machinery that integrates peeling, rough washing and fine washing of green walnuts. It consists of a frame, a hob, an integral single adjustable grille, double-pipe sprayer, sprayer protective cover, a spiral wire brush (rough washing), a short-bristle brush (fine washing) design, a reducer, and a motor.
The walnut breakage rate is low and the cleaning effect is great. It greatly reduces the labor intensity of green walnut peeling and cleaning, saves time and labor, and improves the quality and commodity rate of walnuts.
Application: it is an industrial equipment for fruit and vegetable processing plants, frozen food plants, snack food plants and so on.

 

Industrial Walnut Dehusking

For industrial walnut cracking, Commercial walnut crackers are available, but most of them works very well, and the ones that do are expensive. However, it is worth the investment since, in addition to reducing labor, time, and effort.
It will dehusk more than the number of workers can achieve. Machines are robustly built and provide the flexibility of multiple heads. Most of the rock collected during harvest would not damage Rollers. The opening head allows for easier entry. Handles varieties with thin shells without causing harm. Designed to allow unlimited nut flow to the chain without clogging.

 

Byproducts of Walnut Dehusking

The key byproduct of walnut production is green husk, which is extracted from walnut shells using husk machines that use abrasive metal components as the walnuts are shook under the impact of water jets. Walnut green husk is an agricultural waste that contains natural compounds of antioxidant and antimicrobial properties.
This wastewater includes elevated amounts of phenolic substances such as chlorogenic acid, caffeic acid, ferulic acid, sinapic acid, gallic acid, ellagic acid, protocatechuic acid, syringic acid, vanillic acid, catechin, epicatechin, myricetin, and juglone, with juglone having the highest concentration. Polyphenols are the main compounds responsible for walnut husk wastewater phytotoxicity and inhibiting the development of soil and water microorganisms, according to data.
As a result, reusing walnut husking wastewaters is not a common practice, owing to the potentially adverse effects of this wastewater on soil and crops. In terms of product consistency, walnuts should be picked on schedule, with their green covers extracted, as well as dried.

Walnut husking generates a considerable volume of wastewater comprising the water extractable components as well as hull residues. The new husking systems introduced by Kingston Machinery do not use water and emit much less wastewater than industrial systems. Since residual husks were not washed with water in this method, their portion sources were richer.
As a result, both wastewater and husk can be used as a more valuable resource, especially in the agricultural, chemical, medicinal, and cosmetic industries. A pollutant waste may be converted into a profitable raw material that is simple to transport and refine for these industries in this manner.

Macadamia Processing line for Kenya and Vietnam

macadamia nut in South Africa

The article is written by Kingston Machinery
macadamia tree

Macadamia nuts are indeed the fruit of the evergreen macadamia tree, which relates to the Proteaceae family’s genus Macadamia. Just three species are commercially important: Macadamia integrifolia, Macadamia ternifolia, as well as Macadamia tetraphylla. Macadamias are native to Australia (see more information on Australian Macadamia Nut Market Analysis), but they are now cultivated all over the world. Kenya, Vietnam, Australia and South Africa are the primary growers of macadamia nuts, led by Kenya (read more information on Market Analysis on Macadamia Nut Production in Kenya), China, the United States (Hawaii), Guatemala, Malawi, Vietnam, Colombia, New Zealand, even Swaziland.

The macadamia trees take five years to bear their first fruit after being cultivated, and 10 years to reach their maximum carrying capacity. To produce a successful harvest, macadamia trees need mild temperatures and adequate annual rainfall. Droughts and severe freezing are the two most significant problems to annual development.
macadamia nut in South Africa

Macadamia Nuts Cultivation in Kenya and South Africa

Macadamia nuts are mostly cultivated in three provinces in South Africa: Limpopo, Mpumalanga, and the north and south coasts of KwaZulu Natal. There are approximately 1000 farmers engaged in the cultivation of macadamia nuts, which are supplied to Twelve 12 cracking factories. Brazil, California, Israel, Thailand, Kenya, Swaziland, Costa Rica, New Zealand, Colombia, and Guatemala also produce macadamia nuts.

Macadamia nuts are rapidly becoming an essential commodity in South Africa, and they could be the country’s fastest growing tree crop industry. South Africa is the world’s third largest producer of macadamia nuts, behind only Australia and Hawaii. The nuts are an important food crop. It takes five to twelve years for a Macadamia tree to grow nuts, as well as a healthy tree will produce nuts for 40 years. Macadamias are increasingly used in the confectionery, baking, ice cream, as well as snack food industries. Because of its rich, cushiony skin feel and strong oxidative stability, macadamia oil is exceptionally helpful for creams and sun care formulations. According to medical studies, eating macadamias can reduce the risk of heart disease significantly.

macadamia nut farm in south africa

The Importance of Macadamia Nuts Industry in South Africa and Kenya

While the majority of the industry’s workforce is working seasonally from February to August for harvesting and manufacturing, it is reported that at least 3,000 new employment opportunities have been generated on macadamia farms over the last decade, with another 1,000 positions produced in cracking facilities. At peak periods, the sector currently employs over 4,500 farm employees as well as approximately 1,500 factory staff. Since demand is projected to double in the next 5 to 7 years, jobs would expand at a reasonable level. This season where people were getting more opportunity to work and be able to save money and sustain their family. Macadamia nuts market in South Africa has been part of people’s lives as well as their source of income. This job is really important for everyone as it gives so much hope and provides their needs.

macadamia nut industry in South Africa

Industrial Macadamia Nuts Processing in South Africa and Kenya

Over the period of several months, the kernels go through a lengthy drying period. Dried shells are very hard and thus are usually cut using cracking devices equipped with steel rollers or spinning knives. The following measures are usually involved in the production of macadamia nut kernels:
◆ Dehusking/cracker that can crack macadamia nuts
◆ Preparing the nuts for shelling
◆ Cutting, using macadamia nut cutting machine/macadamia slotting machine/nut slotting machine/mac shell sawing machine

 

Macadamia Nut Cutter Machine

◆ Shelling, Cracking, with the adoption of commercial macadamia nut cracker/macadamia seed thresher/mac nut sheller

◆ Grading
◆ Packing
The macadamia nut tree’s primary product is the kernel. The husks that cover the nuts are stripped after processing. The nuts are cooked, the shells are cracked, and the kernels are extracted to be roasted in oil or dried. Kernels are widely available as snack nuts and chocolate-covered sweets.
Macadamia kernels are also used as a component in the ice cream and baking industries. The shell and husk are both useful. Shells can be used as mulch, fuel for macadamia nut production, planting medium for anthurium culture, plastic manufacturing, and as a sand replacement in the sand-blasting method. Husks are composted or used as mulch for fertilizer. Culled nuts may be used to remove oil. The oil is used in the cosmetic industry, especially in Japan, for soaps, sunscreens, and shampoos. The leftover press cake may be used as animal feed.

1.  Macadamia Nut Peeling Machine/macadaia green husk peeling machine/green macadamia nut peeling machine

2.   Macadamia Nut Opening Machine/macadamia cutting machine/macadamia nut cutting machine/macadamia nut slotting machine

3.  Macadamia Nut Processing Line/Macadamia nut processing machinery/macadamia line shelling machine/macadamia processing line included Nuts grading machine, cracker, shell and kernel separater/Separate screen for shell and kernel, kernel sizer machine, vacuum packing, metal detector, etc

4. Macadamia Drying Line

Video clip for shelling line: https://www.youtube.com/watch?v=C479nqGfVyA

Video for shell cutting: https://www.youtube.com/watch?v=dNwVgwJ9E58

Video for green husk peeling: https://www.youtube.com/shorts/pFzBovNDp5M

Garlic Splitting and Peeling Machine

industrial garlic peeling

benefits of garlic

Human Health Advantages of Garlic 

Garlic is commonly used as a flavoring in cooking but has also been utilized as a medicine throughout ancient and modern history, being used to prevent and treat a variety of conditions and diseases.

Garlic is now widely used to treat a variety of blood and heart-related conditions, such as atherosclerosis, high cholesterol, heart attack, heart disease, as well as hypertension. Some people today use garlic to prevent lung cancer, prostate cancer, breast cancer, stomach cancer, rectal cancer, as well as colon cancer. It is worth noting that only some of these applications are supported by research.

Short-term heating reduces the anti-inflammatory effects of fresh raw garlic extracts, as per a study published in the journal Food and Chemical Toxicology. That might be an issue for some people who dislike or are unable to endure the taste and/or stench of fresh garlic.

 

What Is the Process of Using a Garlic Peeler Machine

The dry type garlic peeling machine has an air compressor, so it runs on compressed air; the strong air swirling flow produced by a multi-spot air jet peels garlic clove.

What is quite well known is that garlic is an important element in cooking; when combined with food, it is both tasty and beneficial to our health. Hand peeling or slicing with a knife is the most common method of peeling them. However, these methods are unsuitable for the processing line and cannot peel the garlic faster.

The motorized principle used by the garlic peeling machine ensures that the garlic is not damaged after peeling. There is no need to soak the garlic before stripping it of its skin because it can be stripped completely dry. The peeling rate can reach up to 95%.

industrial garlic peeling

The garlic peeling machine works quickly, reducing industrial labor time and cost. The garlic peeler machine’s compact design makes it easy to adapt to customers in the industrial sector. The garlic skin peeling machine supplied is regarded as having high tensile strength and corrosion resistance. It is long-lasting, smooth, as well as corrosion resistant.

The garlic breaking machine simulates the manual valve principle by using a silica gel plate and an upper plate taper interval of flexible silicone extrusion rubbing. The flat plate and the silica gel silica gel taper disc space with pressure buffering function not only do not harm the garlic but also have the best split, with a split rate of more than 95%.

The operation is easy: feed the garlic clove into the hopper, and the garlic skin and clove will separate automatically. The garlic peeling machine employs air-assisted peeling, automatic separation of skin and garlic cloves, and clean and damage-free peeling. At the end of the garlic production line, you can collect the garlic after it has been peeled.

The garlic peeling machine has a high capacity of 600kg/h, uses the pneumatic principle and air pressure to peel the garlic, has fully automatic digital control, and uses the dry method peeling. Due to the pneumatic principle, the skin as well as clove separated automatically and without injury. The peeling rate can reach up to 95%.

garlic skin removing

Conclusion of dry garlic peeling machine

Traditional garlic peeling methods are more time consuming, laborious, as well as costly than the power operated garlic peeler machine. The cost and time savings of peeling a kg of garlic with a machine peeler were highly recommended to commercial industries, with the cost associated with hand peeling being approximately 95 percent of the cost associated with machine peeling. Garlic peeling machines can be found in garlic processing plants, large restaurants, and hotels. Damaged garlic during machine peeling shall not be considered product loss, and damaged garlic may be used immediately to make value-added products such as garlic paste, garlic salt, garlic powder, pickles, and so on.

Our company is a well-known name in the vegetable processing machines as well as supply industry. We offer the best garlic peeler machine with the combination of other garlic processing equipment, such as garlic bulb separating machine, garlic cracker, garlic slicing machine and garlic sorter that cannot be easily found in other companies.

If required, also have other related machines for garlic processing, like garlic separator/garlic breaking machine/garlic bulb separator/garlic bulb breaking/garlic clove separator/garlic clove separating machine/dry garlic cracker, garlic slicer/garlic slicing machine, garlic chopper/garlic chopping machine/garlic dicing machine, garlic paste grinder/garlic paste machine, garlic washing, garlic dryer, garlic machine line, garlic root and top trimming machine, garlic bottom root cutter, garlic brusher table, garlic brush cleaner, etc

Video link: https://www.youtube.com/shorts/Hg7-wAMpOH0