Fully automatic autoclave retort for sterlization of vaccum packages

Autoclave sterilizer/sterilizing autoclave/sterilizing retort

Introductions:

  1. Structure:

Include body, cover, starting system, locking system, safe interlocking device, track, baskets, steam pipe, as well as other pipes, cover sealing by inflatable silicone rings, reliable sealing and long life

  1. Features:

Equip with pressure gage and safe valve, amazing appearance, easy operating, stable function, spraying type, indirect warming and cooling, water recycling used, automatic control time, temperature and pressure, electrical temperature offset correction, made of stainless steel 304 material.

Technical parameters of retort cooker:

ModelDiameterLengthMaterialVolumePowerPressureTemperature℃
1000*24001000mm2400mmSUS3041.88455kw0.3Mpa147
        
ThicknessDimensionWeightTraysTray sizeTrolleyHeating tank
4mm4*6*1.6*2.5m1300kg3pcs800*650*120mm3pcs700*1500

 

   

Sweet dumpling machine

Sweet dumpling machine/sweet ball forming machine

Specification of glue pudding machine:

Model: XR-4000B
Voltage: 220v/380v
Power: 2.5kw
Capacity: 0-5000pcs/hr
Size of balls: diameter 20-50mm, weight 5-80gr
Dimensions: 1970x1460x1690 mm
Weight: 820kg

 

Video clip: https://www.youtube.com/watch?v=drBEAt0pzdE

 

Boiling dryer

GFG-300 Boiling Dryer/wet particles dryer/powder dryer/Boiler dryer sterilizer

Descriptions

1.GFG type high efficiency boiling dryer is a new high efficiency drying equipment developed for GMP pharmaceutical engineering.  It can be used with swing granulator or high efficiency wet mixing granulator. It has a wider fluidization range than the traditional horizontal XF type ebullition bed.

  1. The equipment is composed of air filter, heater, main engine, skip car, ash cleaning room, connecting air duct, fan, muffler, etc.
  2. (1) Widely used in medicine, chemical industry, food, feed and other fields, used for drying wet particles and powder materials.

(2). Screw extrusion particles, swing particles, high speed mixing granulation particles;

(3). Granular materials with large particles, small pieces and viscous blocks;

(4) shoch, direction to acrylamide and other drying materials with volume change;

  1. Air filter is composed of primary, middle and high efficiency filter.  The heater is made of carbon steel tube wrapped with aluminum fin, which has rapid heat transfer, no rust and long service life.  Host machine adopts unique spherical stirring mechanism, its transmission balance, no accumulation of materials.  The muffler can reduce the noise of the fan and improve the working environment effectively

 

Features:

  1. Fluidized bed is circular structure to avoid dead Angle.
  2. The hopper is set with stirring to avoid the agglomeration of wet materials and the formation of groove flow when drying.
  3. The use of turn ares unloading, convenient, rapid and thorough, can also be designed according to the requirements of the automatic material system.
  4. Sealed negative pressure operation, airflow is filtered.  Easy to operate, easy to clean, is in line with the “GMP” requirements of the ideal equipment.
  5. The drying speed is fast and the temperature is well balanced. The drying time of each batch is generally 20-30 minutes.

 

Specifications of sterilizing dryer:

1, drying bed feeding capacity: 150-300 kg (depending on the material)

2, electric heating power: 84KW, quantity: 1 set

3, induced draft fan: 1 set, 30KW

  1. Stirring motor: 1 set, 2.2KW/set

5, stirring speed: 11r/min

  1. Material name: Oatmeal

7, air inlet temperature: 90-140℃ adjustable

 

Parameters of sterilizer dryer:

1, air filter, quantity: 1

Filter shell material: stainless steel;  Primary effect filter cloth material: non-woven fabric

2, induced draft fan, quantity: 1

Model: 9-19-6.3A Rotational speed: 2900rpm

Air volume: 5690-6978m3/h Full pressure: 8857-8148Pa

Power: Y200L1-2-30 kw

Material: carbon steel spray paint

Accessories: 1 air regulating valve

3, electric heater, Quantity: 1 set

Heating power: 84KW

Material: stainless steel heating tube, stainless steel shell

  1. Gfg-300 high efficiency boiling dryer, Quantity: 1 set

Model: GFG – 300

Hopper volume: 1000L

Stirring motor power: 2.2KW

Material: 304 stainless steel;

Accessories: 2 jacking cylinders

5, built-in cloth bag, quantity: 1 set

Bag material: 500g antistatic polyester

Accessories: 1 set of 304 cloth bag hanger,

Bag shaking cylinder 1

  1. Air duct pipe

Material: stainless steel

Diameter: 320 mm

7, electrical instrument and automatic control part: arbitrary setting from the initial control of air inlet temperature, air inlet temperature digital display, and automatic temperature control, overtemperature alarm;  Electric button switch control;  Electrical appliances are famous brand

 

Milk skimmer

Disc Stack Centrifuges/butterfly centrifuge/milk separator/milk fat separator

Disk stack centrifuges are high-speed centrifuges for the mechanical separation and clarification of mixtures comprising solids and liquids. These machines can be used in a wide range of applications. Due to their special design, disk stack centrifuges work at a higher rotation speed than other centrifuges such as decanters. As a result, the centrifugal acceleration (g-force) generated by a disk stack centrifuge is significantly more powerful than in decanter centrifuges.  Moreover, the  disks  included  provide  a large clarifying area. Thus, it is possible to separate ultra fine solid particles from a liquid and to separate liquid mixtures in an efficient way.

Power drive adopts the friction clutch, Transfer power by the fluid, start reliably, prevent overland. The bearings used the machine are SKF grade in Sweden., guarantee working precision of the machine.

The separator adopts the PLC automatic control system, can carry out automatic de- slugging, ability of fitness is stronger, automatic degree is high. Easy to adjust, worker labor strength is opposite to ease, the solids content ratio in the mixture fluid is widely.

Separation theorem

The mixture fluid to be processed are fed to the bowl from feeding pipe ,under the effects of centrifugal force, he solids which has heavier density collects on the bowl wall .it include jams and impurities ,collected in sediment holding space .After a while ,the separated soilds are ejected from the bowl at controlling of PLC .the intervals at which de-slugging have to take place depend on the quality of the mixture fluid .De-slugging include automatic de-slugging ,total de-slugging ,partial de-slugging ,Normally customer don’t need total de-slugging ,put up partial de-slugging under the condition of effects of automatic de-slugging are bad .the interval between two partial de-slugging is up to two minutes ,and electric current is normal .then re-establish the automatic de-slugging interval .The lighter products (lower density )flow along the inner side of the discs into the passage in the upper distributor ,the lighter product is discharged from the machine by the centrifugal pump .Thus the mixture fluid is separated well ,the centrifuge adopts self de-slugging and centripetal pump .Thus the machine can work continuously for a long time ,attain good separation effects in long run.

Specification of milk skimmer:

ModelDHY300
Bowl speed  (rpm)7300
Capacity    (L/H)50-500
Outline size (L*W*H)1050×850×1200
Weight        (kg)480
Inlet pressure (Mpa)0.05
Outlet pressure(Mpa)0.1
Disc stack thickness (mm)0.6
Noise        (dB(A))90
Vibration at nominal speed (mm/s)4.5
Solid recovery  (%)90-95
Motor power   (KW)4
Voltage        (v)220V
Frequency      (HZ)50  3 Phase
Protection grade   IP-55
Control boxPLC control Panel   (Siemens brand )

Video link: https://www.youtube.com/watch?v=zjZazKP28hE

Herb grinder

Specification of universal pulverizer/universal grinder/hammer milled grinder/multifunctional grinder/spice grinder/Herbal Grinder/tomato powder machine/cassava flour processing line:

Model: GN-24
Material: stainless steel 304
Voltage:?380/220v
Power: 5.5kw
Capacity: 50-300kg/hour (depends on fineness)
Noise: <85
Rotate: 4600rpm
Fineness: 30-150mesh
Size: 860*570*1060mm
Weight: 320kg

Video link: https://www.youtube.com/watch?v=LVn_4Qplg_0

Airflow puffing machine

nut opening machine

Airflow puffing machine/rice puffing machine/wheat puffing machine/corn puffing machine

Specification of grain puffing machine/soya chunks machine:

Model: 50

Type: air flow

Voltage: 380v/50Hz

Power consumption: 0.75kw/h

Capacity: 6-8kg/time (40-50kg/h)

Weight: 480kg

 

Availability of puffing machine: corn, rice, wheat, grain, cereal, beans, seeds, etc

Tofu Machine

tofu making machine

Is the cost of a tofu making machine worth it? 
What are the benefits of purchasing a tofu making machine? 
What considerations should you think about when looking for the best tofu making machine price? 

tofu making machine

The tofu making machine helps improve the traditional hand-made tofu craftsmanship as well as the effectiveness and performance of tofu production.   This tofu making machine does have an automatic control system as well as a fully automated processing process.

The entire soya tofu production machine is made of food-grade stainless steel, as well as the production environment is neat and tidy. The resulting tofu has a maintain ethic as well as a smooth flavor. The tofu machine is made up of four major components: a grinding machine, a cooking machine, a dot pulping bucket, as well as a forming machine. The tofu machine can also produce soya milk, dried tofu, and tofu skin mostly through the manufacturing process.

It is useful for a supermarket or chain store, as the smallest working area requested is necessary for installation. It is ideal to serve in a store or restaurant close to the consumer. People will be satisfied with your tofu products if they can clearly spot how you make fresh tofu.

commercial tofu machine

Tofu Making Machine Features 

◆ Multi-Function: Capable of producing soy milk, Dou Hua, regular tofu, silken tofu, dried tofu, and other products.
◆ The manufacturing processes of the machine are reliable and effective.
◆ Fast and efficient production process, the time for soy milk to stay in the pipe is shorter, so protein losses are lower, and you will get quality and healthy products.
◆ This commercial tofu machine is built with a PLC controlling system as well as a Human-Machine interface, and that only necessitates one operator to run.
◆ Request for the smallest possible working area.
◆ Tofu production is transparent, fresh, as well as clean for the consumer.
◆ Easy Tofu Maker is suitable for chain stores as it’s simple to grow your business whilst also maintaining a consistent gross profit.

tofu machine

Tofu Making Machine Operation

Check the power socket as well as machine power before starting up. To avoid electric shock, double-check the connection before turning on the phone.

Before using, you must fill the water tank with such a precise amount of water. Enable the water level to rise to the preferred level to avoid burning the electric heating tube. To avoid blocking the air supply port, after boiling the milk, completely release the soy milk before turning off the air supply. When it boils, it produces high-temperature gas; the operator should avoid approaching it to avoid scalding. Clean the tofu-making machine grinder as well as the boiler after every use to avoid contaminants and also to guarantee that the tofu machine doesn’t even have a bizarre odor.

making process of tofu:

soaking soybean ( wasting sand, soybean skin, cleaning soybean )
grinding soybean into a soybean paste
adding water to soybean paste
extracting the added water soybean paste –> soymilk
cooking soymilk in 100 C
coagulating soymilk
moulding tofu step 1
moulding tofu step 2
pressing tofu

 

Clean and Maintain the Tofu Making Machine

The whole tofu maker machine is built of food-grade stainless steel, making it very easy to clean and sanitize. The tofu machine is broken down into parts: a grinding machine and a boiler. To clean each component, use clean water. To prevent dust contamination, clean the part of the body with a rag.

Video on youtube: https://www.youtube.com/watch?v=Phx_JpQqEb0

 

Steamed stuffed bun machine

meat bun making machine

Why do you purchase a Meat Bun Making Machine?

Meat buns are a kind of Chinese cuisine. Customarily, they have always been handmade; however, in order to accommodate the growing market production of different types of bun, meat bun making machines are invented, which are capable of producing various types of meat bun by changing the forming molds. The machine can produce a wide range of encrusted food products by modifying the provided forming molds. The professional dough dispenser is perfect for encrusting bean pastes, peanut powder, especially ground meats, or even nut fillings without affecting the final product’s appearance or texture.

meat bun making machine

The steamed bun machine‘s automatic filling function ensures velocity and consistency, and this is finally divided into individual meat buns with a delicate floral print on top. By adding a gas steamer, a complete steamed meat bun production line can be assembled. This can also produce bao by attaching a professional steamer to the machine.

The steamed stuffed bun machine is completely automatic. It is made of stainless steel and can produce 500 – 3000 stuffing buns per hour, with the weight of the buns adjustable between 20g and 200g by changing mould sizes. Both the wrapping of the dough and the filling ratio can be changed.

The steamed buns machine features a humanized design and a highly precise control panel, as well as an imported double frequency conversion stepless speed regulator. As a consequence, the operation is more advantageous, has a much more stable performance, is far more durable, is healthier, is environmentally friendly, as well as produces no noise.

The baozi making machine is perfect for hospitals, hotels, restaurants, school canteens, factories, and manufacturing companies of quick-frozen dumplings.

steamed stuffed bun machine

Meat Bun Making Machine Features and Applications

◆ Fuselage legerity, covering a small area while remaining mobile. The main body is made from stainless steel, does have a lovely shape, as well as complies with state food hygiene standards.
◆ This has a better head, a higher frequency, and a much more stable performance.
◆ Advanced dough sending and filling system, which fully helps protect the dough’s toughness.
◆ According to pastry dynamics of scientific design, in order to ensure products stornatal uniformity, keep the toughness, hold water properly, and the products’ surface exquisite, decorative pattern neat, good taste, much more than handmade products.
◆ The automatic bun machine uses a high-quality microcomputer control system with a humanized control panel, which helps make the control reliable and accurate, enabling for 5 minutes of free operation.
◆ A high degree of automation, quantitative accuracy, which leads in uniform product size, skin and filling ratio of 20 g-200 g, optional adjustable, one or two people can operate comfortably.
◆ Reasonable structure, low risk of joint failure, as well as easy maintenance.
◆ This bun making machine is suitable for all types of flour quality and can be used in a variety of workplaces.
◆ Productivity level is equivalent to 8 to 12 workers working at the same time on handmade buns, which are the lowest in efficiency.

Model: 300

Capacity:500-3000/hour/adjustable

Size: 20-200gr

Power:2.7KW

Voltage:220V/50HZ

Dimensions: 730*730*1730mm

Weight: 220kg

Customer instructions for type 300 steamed stuffed bun machine  

 

In order to let customers more understanding, better, safer use, maintenance of automatic stuffed bun machine, specially formulated this instruction.  Steamed stuffed machine is a valuable equipment, we hope our customers can read the instructions carefully after receiving the machine, and then try the machine. In the process of operation, the instructions are placed beside the machine, so that you can refer to them at any time.  

I. Performance and characteristics of the machine  

 

1, using the principle of die forming, product forming, appearance, size is consistent.  

2. The size and proportion of flour and filling can be adjusted.  

3, the main parts and inside and outside sealing plate are made of stainless steel or cast aluminum, beautiful appearance.  

4, simple structure, compact, reasonable, convenient maintenance and disassembly cleaning.  

5, simple operation, easy to master.  

Two, the working principle of the machine  

 

The working part of the whole machine is mainly composed of five parts: feeding system, feeding system, head, forming plate and conveyor belt.  

When working, the surface is sent to the exit of the machine head by the feeding mechanism, and the filling surface column is formed by the forming block in the forming plate to break the surface column into a uniform size of steamed stuffed bun.  

Three, basic technical parameters  

 

1, power supply household 220V/50Hz total power 2.75KW  

2, working epitaxial size length 1400 width 700 height 1400 transport simple packaging:  

3, the weight of the machine: not more than 400 kg  

4, product specifications: 40-180 grams/piece  

5, output: 1-3000 / hour  

 

Four, the working principle  

 

Filling tube – filling regulating pump –  

Add filling column – cut molding – conveyor belt  

Face feeding spiral bin – face feeding tube –  

Five, performance and characteristics  

 

This series of steamed stuffed bun machine adopts electronic independent regulation and control, and the principle of mold contraction and double cutting molding.  Forming speed, uniform shape, size and stability of skin filling proportion adjustment.  Compared with the traditional steamed stuffed bun machine, and the early series models, both work efficiency and environmental health have been greatly improved  

Six, program,  

 

1. Open the cover plate and add a little lubricating oil or grease between the blades (edible).  

2, switch on the power supply (must have grounding protection) after checking the positive and negative, open each part of the switch to make the machine empty operation, observe whether each part is normal.  

3, when trying to do, first turn on the forming switch, then turn on the regulating surface pump switch, put the kneaded surface into the surface bucket until the machine makes a hollow steamed stuffed bun, then adjust the filling button, according to the required proportion to make the weight of the dough, weigh the dough with a scale, turn off the pump switch.  

4. Open the filling pump switch, put the filling into the filling bucket, let the filling come out of the machine head, until the filling is full of filling tube, can open the face switch.  

5. When the filling column is formed by the mold plate and becomes a complete steamed stuffed bun, the steamed stuffed bun can reach the required size and ratio of skin filling by adjusting (for filling adjustment).  

Note: with the machine to make steamed stuffed bun, must use the scale to weigh the weight of the hollow steamed stuffed bun (that is, the weight of the skin), and then put the stuffing in, made into stuffed steamed stuffed bun, and then weigh the weight of the total steamed stuffed bun, the faster the speed of the surface and filling, the heavier the grams.  

The machine is equipped with 3 mouths and 2 filling tubes (according to different models and customers’ actual situation, the configuration will be different). This is for the weight range of steamed stuffed bun made by each mouth is different, so it is necessary to choose a suitable one. The size and range of the mouth are as follows:  

Diameter 32mm for 40g-70g with fine filling tube  

Diameter 42mm for 80g-120g with thick filling tube + thin set  

Diameter 47mm 130g-180g with thick filling tube + thick sleeve  

Please select according to your own needs, so that the proportion of the skin filling of the shape of the steamed stuffed bun will achieve satisfactory results.  

 

11. Please maintain the motor in accordance with the motor product instructions.  

Seven, machine cleaning and maintenance  

 

1. The machine should be cleaned in time after each shift  

2. It is strictly prohibited to use hard objects to smash, hit, pry and other bad operations when the mechanism of feeding and filling is disassembled.  

3. Clean the blades and put them back. Please pay attention to their placement.  

5, CAM groove in each class with plant grease once  

6. All bearings are dismantled and washed once every six months  

7. Please maintain the reducer motor in accordance with the routine maintenance of mechanical and electrical products  

Eight, matters needing attention  

 

1, the blade of the die plate will have some wear after working for a certain time. At this time, there is a relatively good loosening between the blades. This can make the high-speed screw of the die plate control edge not too tight, so as not to increase unnecessary pressure between the blades, causing accelerated wear  

2. If the blade is hollow or too large in the process of movement, the joint nut can be moved in front of the blade at high speed until it meets the requirements  

3. When installing the twisted dragon, please pay attention to the direction of the twisted dragon. The twisted dragon should be staggered 90 degrees to make the filling evenly transmitted, and form a “person” shape with the head outward and the opening inward (i.e. the center).  

Nine, safe operation matters  

 

1, the machine must have grounding protection  

2. Cover the sealing plate of the die plate and tighten the screws before starting  

3, the machine shall not reverse operation, otherwise it will damage the internal parts  

4. When operating, it is strictly prohibited to put your hand into the rotating face and stuffing of the twisted dragon, so as to avoid accidents.  

5. It is strictly forbidden to put hands or hard objects into the mold plate when starting up, so as to avoid accidents or damage to the machine.  

Mixing process and material ratio :(for reference only)  

Noodles can be roughly divided into two categories: yeast noodles and old noodles.  Now there is usually a yeast noodle process.  

Usually put flour, yeast, water, sugar, steamed bread improver or baking powder.  

The ratio is as follows: 10 kg of flour, 4.8-5 kg of water (can be determined according to the dryness and water of flour), 50 grams of yeast (according to seasonal changes can be reduced, yeast in 30-35 degrees of activity is the strongest) sugar (the same as yeast) steamed bread improvers 25 grams or 40 grams of baking powder.  

Video clip: https://www.youtube.com/watch?v=FMgtjbXMAtw